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Cable assemblies with ERNI-Connectors

manufactured for performance reliability

ERNI offers a comprehensive range of finished cable assemblies to meet your individual requirements including trimmed cables, crimped contact terminals, and complete wire harnesses. Our focus is on assembling cables utilizing solder-free connection technologies of Insulation Displacement Connections (IDC) and wire crimping. We assemble ribbon wire and discrete wire assemblies with diameters from 0.05 to 1.0 mm2 (18 – 30 AWG) and offer fully automated, semi-automatic, and manual cable assembly depending on your need of prototypes, pilot series, or large-scale production.

  • Single sourced cable assemblies and connectors
  • Quality through full process validation
  • Modern production equipment
  • Specialized connector systems
  • Good price to performance ratio
  • International Automotive Task Force (IATF) certified production

Custom cable assembly with outstanding quality

We create cable assemblies to meet the needs and specifications of our customers by adding accessories and harness mounting features, cutting wire to the desired lengths, and assembling contacts into connector insulators. We also add braided wire sleeves, fold ribbon cables, and print the finished products with custom labels.

Critical assembly features are validated during production. After each manufacturing step we electronically record quality data measurements and assessments. Electrical tests include continuity, high-voltage, reverse polarity, and insulation testing. The high quality of ERNI cable assembly is based on, among other things, IATF- and UL-certified production and UL-certified connectors.

Cable assembly for ERNI connectors

Applications for our cable production

ERNI’s cable assemblies are used in many applications such as automation, data, drive systems, medical, and aerospace technologies. One of our key areas is manufacturing for the automotive industry: Wire harnesses and custom cable assemblies are used in headlights, electro-mobility controller applications and in battery management.

Custom cable assembly solutions by the technological leader

Our cable assemblies are produced according to specific customer requirements and manufactured to high quality standards. Customers receive cable assemblies and mating connectors suitable for use in many demanding applications. Please contact us with questions about your application and ERNI’s solutions. We would be happy to advise you and help you find the right solution.

ERNI Deutschland GmbH

Seestraße 9

73099 Adelberg